Monday, April 18, 2022

WHAT ARE ADVANTAGES AND LIMITATIONS OF CONCRETE?

I.  Advantages:

a)  Economical: Concrete is the most inexpensive and the most readily available material. The cost of production of concrete is low compared with other engineered construction materials. Three major components: water, aggregate and cement. Comparing with steel, plastic and polymer, they are the most inexpensive materials and available in every corner of the world. This enables concrete to be locally produced anywhere in the world, thus avoiding the transportation costs necessary for most other materials.

b) Ambient temperature hardened material: Because cement is a low temperature bonded inorganic material and its reaction occurs at room temperature, concrete can gain its strength at ambient temperature.

c)  Ability to be cast: It can be formed into different desired shape and sizes right at the construction site.

d)  Energy efficiency: Low energy consumption for production, compare with steel especially. The energy content of plain concrete is 450-750 kWh / ton and that of reinforced concrete is 800-3200 kWh/ton, compared with 8000 kWh/ton for structural steel.

e)  Excellent resistance to water. Unlike wood and steel, concrete can harden in water and can withstand the action of water without serious deterioration. This makes concrete an ideal material for building structures to control, store, and transport water. Examples include pipelines (such as the Central Arizona Project, which provide water from Colorado River to central Arizona. The system contains 1560 pipe sections, each 6.7 m long and 7.5 m in outside diameter 6.4 m inside diameter), dams, and submarine structures. Contrary to popular belief, pure water is not deleterious to concrete, even to reinforced concrete: it is the chemicals dissolved in water, such as chlorides, sulfates, and carbon dioxide, which cause deterioration of concrete structures.

f) High temperature resistance: Concrete conducts heat slowly and is able to store considerable quantities of heat from the environment (can stand 6-8 hours in fire) and thus can be used as protective coating for steel structure.

g) Ability to consume waste: Many industrial wastes can be recycled as a substitute for cement or aggregate. Examples are fly ash, ground tire and slag.

h) Ability to work with reinforcing steel: Concrete and steel possess similar coefficient of thermal expansion (steel 1.2 x 10-5; concrete 1.0-1.5 x 10-5). Concrete also provides good protection to steel due to existing of CH (this is for normal condition). Therefore, while steel bars provide the necessary tensile strength, concrete provides a perfect environment for the steel, acting as a physical barrier to the ingress of aggressive species and preventing steel corrosion by providing a highly alkaline environment with about 13.5 to passivate the steel.

i)  Less maintenance required: No coating or painting is needed as for steel structures.

II.  Limitations and their improvements

Quasi-brittle failure mode: Concrete is a type of quasi-brittle material.

 Solution: Reinforced concrete

Low tensile strength: About 1/10 of its compressive strength.

Improvements: Fiber reinforced concrete; polymer concrete

c)  Low toughness: The ability to absorb energy is low. Improvements: Fiber reinforced concrete

d)  Low strength/BSG ratio (specific strength): Steel (300-600)/7.8.  Normal concrete (35-60) /2.3 Limited to middle-rise buildings. Improvements: Lightweight concrete; high strength concrete

e)  Formwork is needed: Formwork fabrication is laborer intensive and time consuming, hence costly Improvement: Precast concrete

f) Long curing time: Full strength development needs a month. Improvements: Steam curing

g) Working with cracks: Most reinforced concrete structures have cracks under service load. Improvements:  Pre-stressed concrete.

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